Omega R1
OMEGA R1 can replace of filter-bag
Sinter Plate Filter
A sinter plate is a rigid, porous filtration component made by sintering polyethylene (PE) powder into a stable matrix. This process creates a uniform, interconnected pore structure that enables controlled airflow while efficiently capturing fine dust. As a type of sinter filter, it delivers consistent filtration performance, low pressure drop, and long operational life in demanding environments.
Fanno’s sinter plates are engineered for industrial dust collection, combining mechanical strength with stable permeability. Depending on application needs, Fanno offers both PTFE-membrane and non-coated PTFE options. The non-coated version eliminates risks such as coating wear or peeling, while the PTFE-membrane option can be used across a wider range of applications.
Omega 2
Suitable for high dust volume, high grinding dust and general dust
Omega 3
Suitable for high viscosity, grinding dust and general dust
Why Should You Choose Our Sinter Plates?
Precision Filtration You Can Rely On
Fanno’s sinter plates are designed for industries where emission control and air quality matter. With the ability to capture particles as small as 0.1 μm and achieve up to 99.999% efficiency at 1 μm, they help you meet strict environmental standards with confidence. The uniform micro-pore structure ensures stable, predictable filtration, reducing the risk of performance fluctuations over time.
Handle More Dust with Less Equipment
Thanks to an optimized wavy plate design, these sinter plates maximize filtration area within a compact footprint. This means your system can process higher dust volumes, including sticky or abrasive particles, without compromising airflow. For operators, this translates into smaller equipment size, improved efficiency, and lower overall investment costs.
Engineered with Advanced Sinter Plate Materials
Built from a one-piece sintered polyethylene (PE) matrix, our plates eliminate the need for resins or bonding agents. This results in highly consistent pore distribution and reliable permeability across the entire surface. These advanced sinter plate materials offer a strong balance of lightweight handling, chemical resistance, and structural stability, making them ideal for a wide range of industrial environments.
Built to Last in Demanding Conditions
Durability is critical in industrial filtration, and we deliver with a rigid, high-strength structure that resists wear and mechanical stress. Without layered coatings or bonded components, there is no risk of peeling or delamination. This ensures long-term stability, reduced replacement frequency, and a more predictable pressure drop throughout the product lifecycle.
Sustainable Filtration Without Compromise
For companies prioritizing environmental responsibility, OMEGA 2 and OMEGA 3 provide PTFE-free solutions that eliminate concerns about coating-related pollution. Made from fully recyclable polymer materials, these sinter plates support sustainability goals while maintaining high filtration performance, helping you align operations with modern environmental standards.
Cleaner Surface Filtration with Reduced Clogging
Our pure surface filtration technology helps keep dust on the outer surface instead of allowing particles to penetrate deep into the filter matrix. The homogeneous micro-powder layer creates a protective filtration surface, while the compact sintered PE body maintains uniform micropores for steady airflow. This structure helps reduce clogging, supports easier pulse-jet cleaning, and lowers compressed air consumption for more energy-efficient operation.
Lower Maintenance with Higher Efficiency
Our sinter plates are designed to keep your operations running smoothly. They are fully compatible with pulse-jet cleaning systems for automatic dust removal, minimizing manual intervention. Additionally, all models are washable and reusable, allowing for easy maintenance, reduced downtime, and lower long-term operating costs.
Contact us for more information about our sinter plates or get a quote!
Where Can Our Sintered Porous Plates Be Used?
Sintered porous plates are highly versatile filtration and flow-control components, widely used across industries that require stable performance, durability, and precise particle separation. Below are the key application fields:
Heavy Industry & High-Temperature Processes
- Steel manufacturing
- Foundry operations
- Mining and mineral processing
- Cement production
Chemical & Petrochemical Industries
- Petrochemical processing
- Chemical manufacturing
- Coating and surface treatment
- Plastics and polymer production
Food, Pharma & Process Industries
- Food and beverage processing
- Pharmaceutical production
- Tobacco processing
Metalworking & Manufacturing
- Metal processing and finishing
- Dust collection systems
- Air and gas filtration in production lines
Electronics & Advanced Technology
- PCB manufacturing
- Electronics production environments
- Battery manufacturing (e.g., lithium-ion)
- Automotive industry applications
For a more detailed breakdown of industry-specific use cases, you can explore our full applications overview.
How to Order from Us
- Submit Requirements – Share application, specs, dimensions, and quantity with us
- Technical Review – Engineering evaluates and recommends the optimal design
- Quotation – Receive tailored specs, pricing, and lead time
- Sample (Optional) – Prototype/testing for validation
- Order Confirmation – Final specs approved and production scheduled
- Production – Controlled sintering and manufacturing
- Quality Inspection – Performance and dimensional checks
- Delivery – Secure packaging and global shipping
Contact us for more information about our sinter plates or get a quote!
FAQs
What is a sinter plate?
A sinter plate is a rigid, porous filtration component made by fusing polymer particles, typically polyethylene, into a solid structure. This creates a uniform network of interconnected pores that allow air to pass while capturing dust.
What are the advantages of sinter plate filters compared to traditional filter bags?
Sinter plate filters offer higher filtration accuracy, more stable pressure drop, and longer lifespan compared to traditional filter bags. Their rigid structure prevents deformation and reduces clogging. They also require less maintenance, support efficient pulse cleaning, and perform better in handling fine or sticky dust.
Are sinter plate filters suitable for combustible dust environments?
Yes, sinter plate filters can be used in combustible dust environments when properly designed. Options such as anti-static or conductive polyethylene materials help dissipate static electricity, reducing ignition risks. Combined with proper system design, they provide a safer and more stable filtration solution for hazardous dust applications.
What temperature can your sinter plate filters operate at?
Our sinter plates made from polyethylene typically operate up to around 70°C. This makes them suitable for many industrial dust collection applications. For higher temperature requirements, additional system design considerations or alternative materials may be needed to ensure safe and stable performance.
What dust processing capacity can your sinter plates handle?
Our sinter plates are designed with a wavy structure that increases effective filtration area, allowing them to handle high dust loads efficiently. They are suitable for applications involving high-volume airflow, abrasive particles, or sticky dust, helping maintain stable operation even under demanding processing conditions.
How accurate is the filtration performance of your sinter plates?
Our sinter plates provide high-precision filtration, capturing particles as small as 0.1 μm. For 1 μm particles, efficiency can reach up to 99.999%, reducing emissions to below 1 mg/Nm³. This level of performance supports compliance with strict environmental and industrial air quality standards.
Are there any food-grade sinter plate options available?
Yes, our sinter plates can be manufactured using food-grade polyethylene materials suitable for applications in the food and pharmaceutical industries. These options are designed to meet hygiene and safety requirements, offering cleanable surfaces, chemical resistance, and reliable filtration performance in sensitive production environments.
How do I clean the sinter plates?
Sinter plates can be cleaned using pulse-jet systems for automatic dust removal during operation. For deeper cleaning, they are also washable with water.
Achieve Superior Filtration Results with Fanno’s Sintered Plates
As a trusted sintered plate manufacturer, Fanno delivers high-performance filtration solutions designed for precision, durability, and efficiency. Our sintered plates offer micron-level accuracy, high dust-handling capacity, and a robust PE structure that ensures long-term stability.
With options for PTFE-membrane or PTFE-free designs, along with washable and low-maintenance performance, they support both operational efficiency and sustainability. Contact Fanno today to find the right sintered plate solution tailored to your application needs.
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High efficiency and filtration get the dust down.